I recently purchased a non-driving 2002 Cooper, which turned out to have a stuck transmission. It was a Midlands 5 speed, and when I removed the transmission from the car it only had about a cup of transmission oil inside--hence the seize-up.
Using the Texas Speedwerks .pdf "fixing the weak link," I have already bolted in a junkyard Getrag 6-speed, which was originally residing in a 2003 Cooper S. From the same donor I also got a starter, flywheel, and left side cv halfshaft. I'm just having a couple of issues I need some advice about.
So issue #1: My local auto parts store is having trouble finding the correct right side cv halfshaft. The stock halfshaft has what I guess I'd call a carrier bearing in a 3-bolt bracket that bolts to the engine block. The Cooper S halfshaft, at least the one from O'Rielly Auto Parts, has no bracket. Do I need to remove my Cooper carrier bearing bracket to re-use on the Cooper S halfshaft, and will it fit? Or is there a Cooper S right side halfshaft that actually comes with the bracket?
Issue #2: There seems not to be enough play in one of the shifter cables, the one that operates left-right on the shift lever. The cable will select the gears in the middle position (3 & 4) and will pull, but will not push the selector shaft (If I'm remembering which way's which, it can't select 5 & 6) . It seems to me as though the cable ought to be adjustable; just behind the aluminum piece that clips into the transmission bracket there is a hex-shaped metal bit that fits a 12mm wrench. Is this an adjustment point, and if so how does it work? Is it just a simple matter of loosening a nut so that I can push the aluminum clip back up onto the cable, & then re-tighten? It does not turn easily and I'd hate to break something here.
Using the Texas Speedwerks .pdf "fixing the weak link," I have already bolted in a junkyard Getrag 6-speed, which was originally residing in a 2003 Cooper S. From the same donor I also got a starter, flywheel, and left side cv halfshaft. I'm just having a couple of issues I need some advice about.
So issue #1: My local auto parts store is having trouble finding the correct right side cv halfshaft. The stock halfshaft has what I guess I'd call a carrier bearing in a 3-bolt bracket that bolts to the engine block. The Cooper S halfshaft, at least the one from O'Rielly Auto Parts, has no bracket. Do I need to remove my Cooper carrier bearing bracket to re-use on the Cooper S halfshaft, and will it fit? Or is there a Cooper S right side halfshaft that actually comes with the bracket?
Issue #2: There seems not to be enough play in one of the shifter cables, the one that operates left-right on the shift lever. The cable will select the gears in the middle position (3 & 4) and will pull, but will not push the selector shaft (If I'm remembering which way's which, it can't select 5 & 6) . It seems to me as though the cable ought to be adjustable; just behind the aluminum piece that clips into the transmission bracket there is a hex-shaped metal bit that fits a 12mm wrench. Is this an adjustment point, and if so how does it work? Is it just a simple matter of loosening a nut so that I can push the aluminum clip back up onto the cable, & then re-tighten? It does not turn easily and I'd hate to break something here.